Thermo Products Thermo Pride Air Conditioner 36)- 80 Manuel d'utilisateur

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OUTDOOR COMBINATION OIL-FIRED
FURNACE AND AIR CONDITIONING UNIT
MODEL OPB (24,30,36)- 80
INSTALLATION AND SERVICE MANUAL
Please read these instructions prior to installation, initial firing, and before
performing any service or maintenance.
: If the information in this manual is not followed exactly, a
fire or explosion may result causing property damage, personal
injury, or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU FIND AN OIL LEAK:
Do not try to light any appliance.
Immediately call your oil supplier.
If you cannot reach your oil supplier, call the fire department.
Installation and service must be performed by a qualified installer, service
agency or the oil supplier. (These entities are referred to in these instructions
as a qualified heating contractor).
These instructions must be retained by the homeowner for future reference by
qualified heating contractor.
Thermo Products, LLC
PO Box 217
MO-455 North Judson, IN 46366
ECN 4979-MA Phone: (574) 896-2133 Made In USA
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Page 1 - MODEL OPB (24,30,36)- 80

OUTDOOR COMBINATION OIL-FIRED FURNACE AND AIR CONDITIONING UNIT MODEL OPB (24,30,36)- 80 INSTALLATION AND SERVICE MANUAL Please

Page 2

All installations and services must be performed by qualified service personnel. II. GENERAL INSTRUCTIONS The entire text of these instructions mus

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All installations and services must be performed by qualified service personnel. A. Codes and Clearances: The following items must be considered whe

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All installations and services must be performed by qualified service personnel. 5. Table 1 lists the required minimum clearances to combustible sur

Page 5

All installations and services must be performed by qualified service personnel. The unit is manufactured with runner supports that raise the unit, a

Page 6

All installations and services must be performed by qualified service personnel. For proper and safe operation of this appliance, ensure that adequat

Page 7

All installations and services must be performed by qualified service personnel. In addition, long term exposure of building materials to combustio

Page 8

All installations and services must be performed by qualified service personnel. Figure 3: Installation of a Condensate Drainage Line on the Evapor

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All installations and services must be performed by qualified service personnel. 5. A readily accessible, design-certified, manual oil shutoff valv

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All installations and services must be performed by qualified service personnel. When the oil tank is located below the level of the burner, it is ne

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All installations and services must be performed by qualified service personnel. Table 2: Burner Specifications and High and Low Fire Heating Perform

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All installations and services must be performed by qualified service personnel. Contents SECTION PAGE I. SAFETY INFORMATION ...

Page 13

All installations and services must be performed by qualified service personnel. H. Airflow Requirements and Sizing of Duct Work The duct system mu

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All installations and services must be performed by qualified service personnel. 6. The following method can be used to size ductwork when air vel

Page 15

All installations and services must be performed by qualified service personnel. h. The resistance of the take-off and the outlet register (or retur

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All installations and services must be performed by qualified service personnel. Table 3: Suggested Duct Sizes for Homes, Quiet Offices, Or Similar I

Page 17

All installations and services must be performed by qualified service personnel. 8. As a final step in the installation, the appliance must be adjus

Page 18

All installations and services must be performed by qualified service personnel. J. Electrical Wiring : This appliance must be grounded in accordan

Page 19

All installations and services must be performed by qualified service personnel. Typically, control wiring between the outdoor appliance and the indo

Page 20

All installations and services must be performed by qualified service personnel. 3. All wiring sizes must comply with local codes or the National El

Page 21

All installations and services must be performed by qualified service personnel. Figure 4: The Fan Control Module NOTICE: It is important to con

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All installations and services must be performed by qualified service personnel. 2. Thermostat Anticipator Setting Proper control of the indoor air

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All installations and services must be performed by qualified service personnel. Contents SECTION PAGE VI. DEALER MAINTENANCE ...

Page 24

All installations and services must be performed by qualified service personnel. Preferred method of adjustment: Using an analog ammeter on the lowe

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All installations and services must be performed by qualified service personnel. Or in this case, _2.5 A. = 0.25 A. (A

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All installations and services must be performed by qualified service personnel. IV. STARTUP PROCEDURES A. Heating System 1. Initial Startup: : T

Page 27

All installations and services must be performed by qualified service personnel. For Your Safety Read Before Operating: : If you do not follow the

Page 28

All installations and services must be performed by qualified service personnel. ii. If service is to be performed, turn off the electrical power t

Page 29

All installations and services must be performed by qualified service personnel. f. Open the inspection cover on the upper mounting plate above the

Page 30

All installations and services must be performed by qualified service personnel. NOTICE: To achieve proper combustion and the efficiencies listed in

Page 31

All installations and services must be performed by qualified service personnel. The supply air temperature should be measured in the supply air trun

Page 32

All installations and services must be performed by qualified service personnel. b. Turn on the fuel oil and cause the appliance to activate the hea

Page 33

All installations and services must be performed by qualified service personnel. After 15 to 20 minutes of continuous operation, the temperature rise

Page 34

All installations and services must be performed by qualified service personnel. I. SAFETY INFORMATION This page and the following page contain rep

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All installations and services must be performed by qualified service personnel. c. Make certain the thermostat will automatically start and stop the

Page 36

All installations and services must be performed by qualified service personnel. B. Cooling Section 1. Initial Startup: : Refrigerant is under pres

Page 37

All installations and services must be performed by qualified service personnel. The suction pressure and condenser subcooling are the most significa

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All installations and services must be performed by qualified service personnel. 3. Condenser Subcooling: Before taking subcooling measurements, all

Page 39

All installations and services must be performed by qualified service personnel. 5. Evaporator Superheat: Before taking a superheat measurement allo

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All installations and services must be performed by qualified service personnel. V. INSTALLER'S INSTRUCTIONS TO USER After completing the inst

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All installations and services must be performed by qualified service personnel. VI. DEALER MAINTENANCE SAFETY DURING SERVICING AND INSPECTION : Pe

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All installations and services must be performed by qualified service personnel. excessive wear. Replace it, if required. Check and adjust oil pump p

Page 43

All installations and services must be performed by qualified service personnel. Figure 9, OPB Heat Exchanger Clean-out Ports and Related Components

Page 44

All installations and services must be performed by qualified service personnel. With access to the inside of the heat exchanger through the burner a

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All installations and services must be performed by qualified service personnel. 4

Page 46

All installations and services must be performed by qualified service personnel. 3. Operational Check : Before troubleshooting, familiarize you

Page 47

All installations and services must be performed by qualified service personnel. D. Supply/Return Air Blower Check in the blower compartment for dus

Page 48

All installations and services must be performed by qualified service personnel. NOTICE: Remind the homeowner of the importance of monthly filter ins

Page 49

All installations and services must be performed by qualified service personnel. 6. Open the inspection cover on the upper mounting plate. 7. Tu

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All installations and services must be performed by qualified service personnel. VII. HOMEOWNER/USER INFORMATION AND ROUTINE MAINTENANCE : Never bu

Page 51

All installations and services must be performed by qualified service personnel. 4. Check to see if the high temperature limit switch reset button

Page 52

All installations and services must be performed by qualified service personnel. The following maintenance points should be reviewed periodically to

Page 53

All installations and services must be performed by qualified service personnel. ducts for any signs of collapse, holes, or excessive corrosion. Repa

Page 54

All installations and services must be performed by qualified service personnel. VIII. TROUBLESHOOTING : Power must be disconnected before servici

Page 55

All installations and services must be performed by qualified service personnel. Number of flashes Cad Cell Resistance

Page 56

All installations and services must be performed by qualified service personnel. The following warnings and cautions are found throughout the Thermo

Page 57

All installations and services must be performed by qualified service personnel. 2. Is the sub-base of the thermostat switched to the “COOL” positio

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All installations and services must be performed by qualified service personnel. IX. REFERENCES 1. International Approval Services-U.S. Inc. and

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All installations and services must be performed by qualified service personnel. X. APPENDIX A: SOURCES FOR REFERENCED STANDARDS 1. Air Condition

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All installations and services must be performed by qualified service personnel. XI. APPENDIX B: CALCULATIONS Example 1: Problem: It is desired

Page 61

All installations and services must be performed by qualified service personnel. Figure 15: Plan View of a Typical Residence Solution: If certain f

Page 62

All installations and services must be performed by qualified service personnel. This procedure can be repeated to determine the airflow for each ro

Page 63

All installations and services must be performed by qualified service personnel. Therefore, choose a supply system static pressure drop of 0.2 in. W.

Page 64 - RmLiving

All installations and services must be performed by qualified service personnel. However, there are two, 90 degree turns in the branch that will caus

Page 65

All installations and services must be performed by qualified service personnel. Likewise, the pressure drops for the two remaining segments in this

Page 66

All installations and services must be performed by qualified service personnel. Using the previous pressure drop equation, the pressure drop throug

Page 67

All installations and services must be performed by qualified service personnel. : Waterproof type connectors must be used when connecting electrical

Page 68

All installations and services must be performed by qualified service personnel. The pressure drops for the remaining branches of the system must be

Page 69

All installations and services must be performed by qualified service personnel. Example 3: Problem: Refrigerant measurements are made on the cool

Page 70

All installations and services must be performed by qualified service personnel. All installations and services must be performed by qualified servic

Page 71 - °F. What is

All installations and services must be performed by qualified service personnel. Now, the degree of superheat can be calculated. 55°F (Su

Page 72

All installations and services must be performed by qualified service personnel. 73

Page 73

All installations and services must be performed by qualified service personnel. XII. APPENDIX C: ELECTRICAL SCHEMATIC AND CONNECTION DIAGRAM 74

Page 74

All installations and services must be performed by qualified service personnel. XIII. APPENDIX D: SEQUENCE OF OPERATIONS 75 A. SEQUENCE OF OPERAT

Page 75

All installations and services must be performed by qualified service personnel. 76 Control System Action OPB 2 of 2After 45 second delay, thei

Page 76 - Control System Action

All installations and services must be performed by qualified service personnel. XIV. APPENDIX E: TROUBLESHOOTING FLOWCHARTS 77 A. SEQUENCE OF OPE

Page 77

All installations and services must be performed by qualified service personnel. 78 TURN THERMOSTAT TO CALL FOR HEATDOES THERMOSTAT MAKE CONTACT?REP

Page 78

All installations and services must be performed by qualified service personnel. : For initial start-up of the appliance after installation, it may

Page 79

All installations and services must be performed by qualified service personnel. 79 BLOWER RUNSNORMAL CYCLE?IS IGNITION ESTABLISHED?FURNACE OPERATES

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All installations and services must be performed by qualified service personnel. 80 PROPER COMBUSTION ACHIEVED?NoNoNoIS PUMP PRESSURE SETACCORDING TO

Page 81

All installations and services must be performed by qualified service personnel. 81 DOES FURNACE OPERATEWITHOUT CONDENSING? IS THE TEMPERATUREDIFFERE

Page 82

All installations and services must be performed by qualified service personnel. 82

Page 83

All installations and services must be performed by qualified service personnel. Notes for Air Conditioning Troubleshooting Guide 1.101.0 Check to

Page 84

All installations and services must be performed by qualified service personnel. 2.101.0 Check to see if the condenser fan motor is excessively hot

Page 85

All installations and services must be performed by qualified service personnel. 3.101.1 Dirty air filters may restrict the airflow across the eva

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All installations and services must be performed by qualified service personnel. 86 XV. APPENDIX F: SPECIFICATION SHEETS Model No.:OPB24-80 OPB30-8

Page 87

All installations and services must be performed by qualified service personnel. XVI. APPENDIX G: REPLACEMENT PARTS LIST 87

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All installations and services must be performed by qualified service personnel. 88

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All installations and services must be performed by qualified service personnel. : Carefully read and thoroughly understand the following guidelines

Page 90

All installations and services must be performed by qualified service personnel. APPENDIX H: OPB HEATING AND COOLING SYSTEMS TEST FORM Name:Address:

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